Bulk Custom Production​

Bulk Custom Production for Established Activewear Brands​

Original activewear developed for confirmed designs, larger volumes, and long-term supply.

Who This Route Is For

Established Activewear Brands

Brands with confirmed designs and repeat production needs.

Sourcing Teams & Importers

Teams looking for reliable product development and bulk supply.

Trading Companies

Buyers preparing larger collections for distribution and resale.

Retailers & E-commerce Sellers

Buyers preparing larger collections for distribution and resale.

What We Can Customize

Build Your Product, Your Way

From design and fabric to branding and packaging, we customize the details around your product goals and target market.

Design & Pattern Development

Customize original designs, pattern cuts, silhouettes, and garment construction from your tech pack, sample, or reference.

Size & Fit Development

Adjust measurements, size ranges, grading, and fit standards for your products and target market.

Performance Fabric & Color

Select fabric weight, stretch, compression, moisture-wicking performance, texture, and custom colors.

Trims & Components

Customize elastic bands, lace, zippers, drawcords, mesh panels, clasps, and other functional trims.

Logos & Care Labels

Apply heat-transfer, screen-printed, silicone, reflective, embroidered, or other logos, plus care and composition labels.

Custom Hangtags

Create branded hangtags with your logo, product information, barcodes, pricing, and retail details.

Branded Packaging

Customize polybags, zipper bags, boxes, tissue paper, stickers, inserts, and other packaging materials.

Functional Details & Finishing

Add pockets, removable cups, bonded seams, contrast stitching, laser-cut details, and other special finishes.

How Bulk Production Works

Tech Pack Review

We review your design files, measurements, construction details, materials, and branding requirements.

Sampling

We source suitable materials and create the first physical sample for your evaluation.

Sample Approval

You confirm the fit, workmanship, colors, trims, and branding before bulk production begins.

Bulk Production

Approved specifications are released for material preparation, cutting, sewing, and assembly.

Quality Inspection

We follow up measurements, workmanship, branding, packing, and production consistency.

Production & Delivery Follow-up

Finished goods are packed, documented, and prepared for the agreed shipping method.

Bulk Order Essentials

Quantity, Cost & Timeline

Clear order requirements, practical lead times, and better unit costs for larger-volume production.

Starting Quantity
500 pcs

Minimum quantity per color and style.

Minimum Per Style
1,000 pcs

Total minimum across all selected color options.

Production Lead Time
30–60 days

Typically counted after sample approval.

Unit Cost

Lower at Volume

Larger production quantities generally reduce the per-piece cost.

Final MOQ, pricing, and lead time may vary by fabric, construction, colors, branding, and confirmed product specifications.

Get help

Have questions about bulk activewear production?

Share your product requirements, target quantity, and delivery market. We will help you evaluate the right production route, cost structure, timeline, and quality-control plan.

Is bulk custom production right for my brand?

Bulk custom production is designed for established brands, importers, retailers, and sourcing teams with confirmed products and larger-volume requirements. It offers greater customization and a lower unit cost at scale, but is not ideal for very small test orders or unconfirmed product ideas.

Our standard starting quantity is 500 pieces per color per style, with a minimum of 1,000 pieces per style. The final MOQ may vary according to the fabric, color, construction, size range, and custom components required.

Larger quantities generally reduce the cost per piece because fabric preparation, pattern development, sampling, trims, and production setup are distributed across more units. Final pricing also depends on fabric, construction, branding, packaging, and delivery terms.

Please provide:

  • Product reference or design
  • Estimated quantity
  • Number of colors
  • Size breakdown
  • Preferred fabric or performance requirements
  • Logo, label, and packaging requirements
  • Delivery country and preferred shipping terms

You may send a tech pack, physical sample, sketch, product photo, or reference link. The more complete the information, the more accurate the quotation will be.

Yes. We can begin with a physical sample, sketch, product photo, reference link, or an incomplete tech pack. We will review the construction and customization requirements, identify missing specifications, and recommend the appropriate sampling process. Bulk production begins only after the sample and specifications are approved.

Depending on the product and order quantity, customization can include:

  • Pattern, fit, and measurements
  • Fabric performance and color
  • Elastic, lace, zippers, and other trims
  • Printing, heat-transfer, embroidery, and other logo methods
  • Care and composition labels
  • Woven labels and size labels
  • Hang tags
  • Individual and shipping packaging

Some custom fabrics, colors, or trims may require a separate supplier MOQ.

Bulk production normally takes 30–60 days after sample approval and confirmation of all order details. Sampling, custom fabric development, material availability, complex construction, and order size may affect the schedule. Shipping time is quoted separately according to the destination and shipping method.

We check the order against the approved sample and confirmed specifications. Inspection can cover:

  • Fabric and color
  • Measurements and sizing
  • Stitching and workmanship
  • Logo placement and appearance
  • Labels and hang tags
  • Packing details
  • Order quantity and shipment readiness

Ready to Start Your Activewear Project?

Battlerobe will help you choose the right production route and move from concept to delivery.
Ready to Start Your Activewear Project?

Share your product idea, target quantity, and customization needs. Battlerobe will help you choose the right production route and move your project forward.